Newest Mod....a few pics (projector headlamps w/CCFL rings)

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Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Tue Sep 15, 2009 7:59 pm

Well I said I would do it, and now I have (Rob!). Finally successfully retrofitted a set of 4300k bi-xenon projectors with white CCFL "angel eye" rings into the ninja 650R headlamp housing.

Have not reinstalled it into the bike yet, but got them rigged in there with a little bit of creativity and elbow grease. I think they look pretty good!

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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby lamy_chop » Tue Sep 15, 2009 8:15 pm

very sweet!! let us know how well they work.
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby djrussell » Wed Sep 16, 2009 12:37 am

:cool
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby 650R_Rider » Wed Sep 16, 2009 7:00 am

Looks great cefoskey! Just make sure you adjust those properly when you get them on the bike... Very good work though!
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby williamr » Wed Sep 16, 2009 7:59 am

Can't access the images. I'll save any comment until I can.

Rob
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Wed Sep 16, 2009 8:33 am

Locally hosted pics
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Wed Sep 16, 2009 8:35 am

limit of 3 attachments?
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Wed Sep 16, 2009 9:18 pm

here is the headlamp back in the bike, with the rings lit:

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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby griffin » Thu Sep 17, 2009 3:54 am

Very nice job. Bravo :cool
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby _vertical.flight_ » Thu Sep 17, 2009 2:33 pm

Excellent job. I've PM'ed you as well.
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby FlameHaze » Thu Sep 17, 2009 9:41 pm

They look awesome. I was thinking about buying set for my bike as well.
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Sat Sep 19, 2009 12:57 pm

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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby 2007 650R » Sat Sep 19, 2009 1:17 pm

very nice
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby 951_ninjarider » Mon Sep 21, 2009 4:33 pm

Nice Mod!!! Very Clean!!!!! :cool
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby thornz12 » Thu Jan 21, 2010 5:11 pm

im interested in just purchasing the rings how was installation? PIA?
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby eddywardos » Fri Jan 22, 2010 11:05 am

I'll take one please. :2020
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Fri Jan 22, 2010 9:55 pm

thornz12 wrote:im interested in just purchasing the rings how was installation? PIA?


installation of only CCFL rings wouldnt be so bad at all, the only difficult part is the baking. dont use too much heat!
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby _vertical.flight_ » Tue Jan 26, 2010 4:32 pm

I did the same thing. IMO, the worst part is figuring where to hide all the associated wiring. Turns out really nice when you're done and aimed properly!
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Wed Jan 27, 2010 12:04 am

nice work! what did you do to get them aimed low enough?
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby _vertical.flight_ » Thu Jan 28, 2010 7:11 pm

Thanks! I ended up using a couple MS spacers from work with two longer bolts on both bottom mounts to effectively pull the beam down. I probably pulled it a little too far down, but when you switch the high beams on it takes care of that.

Just as a side note, I let a coworker take my bike for a quick spin around the parking lot, and MAN do those halos look GREAT as running lights during the day!!!! :thumbup:
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby 2007 650R » Sat Jan 30, 2010 11:50 pm

sweet. way better than stock. :thumbup:
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby eddywardos » Mon Feb 01, 2010 4:03 pm

so how was this done? what'd you need to buy/add?
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby _vertical.flight_ » Sat Feb 06, 2010 6:44 pm

eddywardos wrote:so how was this done? what'd you need to buy/add?


This isn't a "wham-bam-thank-you-ma'am" modification, if that's what you're asking. I didn't work on my mod uninterrupted from start to finish, as I had to go to work and whatnot, but I think I spent about 1.5 - 2 days total labor time working on everything, including aiming and trouble shooting. You can also really damage stuff if you're not careful - I can easily see someone completely melting their headlight assembly with a little negligence.

Depending on what you have already in your garage, you shouldn't need to buy anything extra. The kit I bought came with plenty of sealant for your headlights. You'll need that after you remove the clear lens from your stock headlight assembly and scrape the old stuff out. I went the extra mile, being as how I live in south florida and can expect to get caught in the rain alot, and completely sealed every opening, connector, and any place water could get trapped (like inside any sleeving you might use, for example). My system is as water tight as it gets. I had black RTV laying around, and that's what I used primarily to seal everything. I also received splice connectors with my kit; those are shit and I went to a local shop and purchased respectable splice connections. Most of your time will be spent figuring out the wiring system, and how to hide it. I also spent a good deal of time with fabrication, as I made a mounting bracket for the ballasts as well as one for a switch I used.

This isn't really a modification I could recommend to someone who isn't mechanically inclined. The results are excellent and definitely make your bike stand out from the lot, but if you aren't comfortable cutting supplied connectors, soldering, and working sheet metal, have someone give you a hand. This is a mod where patience and perseverance pay off!
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby After » Sun Feb 07, 2010 6:03 am

_vertical.flight_ wrote: a "wham-bam-thank-you-ma'am" modification



:lol: :lol: :lol:
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby _vertical.flight_ » Sun Feb 07, 2010 3:17 pm

After wrote:
_vertical.flight_ wrote: a "wham-bam-thank-you-ma'am" modification



:lol: :lol: :lol:



:mrgreen: Well it's the truth.... Trust me, at first when I realized the complexity at hand, I WISHED it was a straight bolt on job! But after you get done and take a look at your work, you'll appreciate it that much more. :alfu
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Sun Feb 07, 2010 10:51 pm

Dude nice avatar!!!!! There's at least a dozen installs I designed in that picture of 801!!!!

Now get me a pic of my weapons pylon :grin:
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby _vertical.flight_ » Mon Feb 08, 2010 4:50 pm

Lol you've been after that thing for awhile...maybe I'll sneak over into the other hangar tomorrow and snap a quick one with the dummy's hanging off of it for ya! That won't be posted here though...
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby Ed Case » Mon Feb 08, 2010 6:04 pm

Now that I like !.
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby HipGnosis » Mon Feb 08, 2010 6:34 pm

How does the light output compare to stock? Both amount and spread pattern.
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Re: Newest Mod....a few pics (projector headlamps w/CCFL rings)

Postby cefoskey » Mon Feb 08, 2010 8:15 pm

HipGnosis wrote:How does the light output compare to stock? Both amount and spread pattern.


Much better in both respects.
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